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Gerdau Software Engineer Interview Questions & Guide 2026

Gerdau software engineer prep on partial failure: a timed-out request has an unknown outcome, not a failed one.

The 60-second brief

A Software Engineer at Gerdau occupies a highly specialized and vital role that bridges the gap between traditional heavy industry and modern digital technology. Unlike typical software roles focused solely on consumer-facing web applications, software engineering at Gerdau directly impacts steel production, supply chain logistics, and plant floor automation. You will design, build, and maintain the systems that control massive industrial machinery, track raw materials, and optimize the efficiency of rolling mills and melt shops.

Scope in the operational half of the job when the seat carries on-call. Rollout, rollback and what you would put on a dashboard belong inside a design answer rather than after it, and an answer that never reaches them reads as someone who has built systems but not run them.

Focus areas

Build at-least-once pipelines with explicit deduplication horizons
Keep money in integer minor units
Scope every query and cache key by tenant

Overview

The software you write and support has a direct, physical footprint. Your work ensures that manufacturing plants operate safely, reliably, and at peak capacity. Whether you are developing real-time industrial control software, designing robust data pipelines for predictive maintenance, or managing the IT architecture that connects plant-floor operations to enterprise systems, your contributions are critical to keeping Gerdau at the forefront of the global steel industry.

This role requires a unique combination of technical software expertise and a deep appreciation for physical engineering environments. You will collaborate closely with plant operators, maintenance managers, and electrical engineers to solve complex operational challenges. It is an exciting space where your code directly influences the physical world, making it both highly rewarding and technically demanding.

The Gerdau interview process

Gerdau candidates report 4 rounds · ≈ 3-5 weeks. The stages below are what candidates describe, not a published process.

Application Review

Before anything technical happens, someone has to decide which rung of the ladder your loop is calibrated to, and that decision sets the bar for every round after it. It comes from how you describe scope, not from your title, because titles do not convert cleanly between companies. The weak version of the answer is team size and years. The strong version names the largest change you shipped where nobody reviewed the design, what would have broken if you had been wrong, and what you were paged for. Get the level said out loud on this call, because the range and the loop both follow from it.

What to demonstrate

Whether the scope in your own account maps onto a level the team actually has an opening at, so a mismatch ends the process cheaply rather than after four interviewers have spent a day
Whether your title needs re-mapping: the same word describes very different amounts of independent decision-making at a twenty-person company and a ten-thousand-person one
Whether your compensation expectation can be filled at that level in the structure the role pays in, which is why the number gets asked for before any engineer is scheduled

How to prepare

Write down two changes from the last two years: the largest one you designed with nobody reviewing the design, and the largest one where someone more senior did. Lead with the first when scope comes up, and be ready to say which parts of the second were yours
Ask which level the loop is calibrated to and what changes at the level above it, then plan your weeks from that answer rather than from the posting
Settle a total-compensation range beforehand with the split named, base against bonus against equity and its vesting period, so a question about numbers gets a number instead of the word market

Phone Screen

The person on this call usually cannot evaluate your code and does not need to. They write a short paragraph, and that paragraph is what a hiring manager skims when deciding who to put on your loop. So the test is not whether your work was hard, it is whether a non-engineer can repeat it correctly. Name systems by what they did rather than by their internal codename, give each project a shape (what was breaking, what you changed, what happened after), and keep the whole walkthrough near ninety seconds. Depth that cannot survive a paraphrase reads as vagueness.

What to demonstrate

Whether a non-engineer can restate your projects without distorting them, since their paraphrase is what travels to the hiring manager, not your sentences
Whether each project has a shape rather than a stack list: the failure or constraint, the change you made, the result and how it was measured
Whether you can say what was yours inside a team project without either inflating it or disappearing into the plural

How to prepare

Rewrite each headline project as two sentences with no internal system names and no acronyms outside your company, then say them to someone outside engineering and have them repeat them back. Fix whatever came back wrong
Attach one measured number to each project: the baseline, the change, and the window it was measured over. Where nothing was ever measured, say that plainly rather than reaching for a plausible percentage
Time the background walkthrough against a clock. If it runs past two minutes, compress the earliest role to a single clause and spend the recovered time on the most recent one

Technical Interview

What this round decides is narrow: whether you can produce code that runs and is correct on inputs nobody showed you. An elegant solution that does not compile scores below a plain one that does, so write a correct brute force first, say out loud that you know its cost, and improve it with the working version still on screen. What separates strong answers is who finds the broken case. Trace your own code against an empty input, a single element, and duplicate keys before you say you are finished, because being told is far more expensive than noticing.

What to demonstrate

Whether degenerate inputs get checked without being asked for: an empty collection, one element, every element equal, and the extreme value the input type allows
Whether the complexity you state matches the code you actually wrote, including a sort or a copy sitting inside a loop
Whether the finished answer is verified against the worked examples before you call it done, rather than assumed correct because the code reads correctly

How to prepare

Take five problems you have already solved and, without running anything, write down what each returns for empty input, a single element, and all-duplicates. Then run them and count how many you predicted wrong.
Drill the brute force as its own skill: on ten problems, write only the obviously-correct slow version and time how long it takes to get it passing. If that is more than a few minutes, that is what to practise, not the optimal version.
Add a fixed last step before you submit anything, reading only the loop bounds and the initial value of each accumulator, which is where most off-by-one errors live

On-site Interview

A day like this is several different games in a row, and the expensive mistake is carrying the previous one into the next room. Coding rewards narrow precision and finishing inside a timer. Design rewards breadth, stated assumptions and naming what you are deliberately not building. Behavioural rewards specificity about people and decisions. Candidates who over-engineer a coding problem they were supposed to finish, or who start sketching class hierarchies before anyone has agreed what the system has to do, are usually still playing the last round. Between rooms, name out loud which game the next one is.

What to demonstrate

Whether the coding round ends with something that runs and has been traced against a degenerate input, rather than an extensible design that was never finished
Whether a design discussion opens by agreeing on traffic shape, read-to-write ratio and what is allowed to be stale, instead of proceeding from an architecture you arrived with
Whether a behavioural answer names a person, a disagreement and what you did about it, rather than describing the system the story happened inside
Whether the opening habits still appear late in the day: restating the problem, asking for constraints, saying the plan before typing

How to prepare

Book three mocks of different types back to back on one afternoon and ask each interviewer afterwards which round you answered in the wrong mode
Write a three-line opening script per round type — coding: restate, name the approach and its cost, then type; design: ask for scale, read-write mix and what must not break; behavioural: name the person, the stakes and the decision — and run it off a card so the switch is mechanical rather than remembered
Practise coding with a timer you do not extend, stopping when it stops, so the trained reflex is to finish a correct solution rather than to keep improving one

Where candidates lose points

Paginating a growing table with limit and offset

Two unrelated defects share the idiom. Correctness: rows inserted or deleted between page requests shift the window, so a consumer walking an export skips rows and sees others twice, which for a customer-facing sync is silent data loss rather than an error anyone notices. Cost: the database still produces and discards the skipped rows, so page N costs time proportional to N times the page size and a deep page on a large table degrades from milliseconds to seconds. Keyset pagination over a stable, unique, indexed ordering -- where (created_at, id) < ($1, $2) order by created_at desc, id desc limit $3 -- is constant-cost per page and immune to shifting, on the precondition that the cursor columns never change value for a row, which disqualifies updated_at as a cursor.

One shared connection pool for every tenant and every query class

A single tenant with a large table and a missing index can occupy every connection with slow queries, and every other tenant then waits in connection acquisition -- a queue invisible in database metrics, because the database itself looks healthy while the application starves. Containment is bulkheads: separate pools or per-tenant concurrency caps for interactive requests, background jobs and exports, a statement timeout low enough that a pathological query dies before it accumulates, and an idle-in-transaction timeout so a stuck client cannot pin a connection and its locks indefinitely. One caveat worth knowing in advance: if a transaction-pooling proxy sits in front of the database, session-scoped behaviour changes, so session-level advisory locks and settings applied outside a transaction do not survive the way they do on a direct connection.

Naming no test cases at all

State what you would test before being asked: empty input, a single element, all elements equal, the maximum permitted size, and the input that exercises the branch you just wrote. It costs thirty seconds and is much of what separates someone who has shipped code from someone who has only solved puzzles.

Choosing a schema before the access patterns are known

Write the queries first, with their filters, sort orders, cardinalities and which ones sit on the latency-critical path, then design tables and indexes to serve them. An index nothing queries still costs write throughput and storage, and a hot query with no supporting index becomes a full scan that only hurts once the table is big.

Questions & practice

Fold a deduplicated usage stream into hourly rollups

Easy · aggregation · deduplication · watermarks · exact-arithmetic

You are given one day of usage_event rows, up to 250 million, each carrying event_id, tenant_id, workspace_id, environment, sku, quantity numeric(20,6), idempotency_key, occurred_at and ingested_at. Produce usage_rollup_hourly cells keyed (tenant_id, workspace_id, sku, hour_start) with quantity_sum, event_count and source_max_ingested_at. An event counts once per (tenant_id, idempotency_key). The rollup grain has no environment column, so state your filter. One pass. Give your time and space bounds, and say what the deduplication actually costs in memory.

Approach

Bucket on occurred_at, never ingested_at: hour_start = date_trunc('hour', occurred_at at time zone 'UTC'). The two columns answer different questions. occurred_at says which hour the customer is billed for; ingested_at says how current the fold is. Using the second for the first makes late data invisible instead of correctable.
The fold is trivial and the deduplication is the entire cost, so price it before designing anything clever. An exact set over (tenant_id, idempotency_key) at 250M entries, stored as a 16-byte 128-bit hash in an open-addressed table at 0.7 load factor, needs about 357M slots at 16 bytes each, roughly 5.7 GB. The fix is partitioning by hash(tenant_id) % P so each shard holds 1/P of the set and no tenant's keys straddle shards.
Rule out a Bloom filter as a replacement, in the right direction: a false positive reports 'already seen' for an event never seen, so you drop a real event and lose revenue with no error raised. It is usable only as a negative pre-filter in front of the exact set, where a miss is conclusive and a hit must fall through to the real lookup.
Accumulate in scaled integers, not binary floating point. numeric(20,6) admits values below 10^14, so one event scaled to micro-units can reach 10^20, past int64's 9.22 x 10^18; use a 128-bit or arbitrary-precision accumulator unless you first bound the per-event maximum. binary64 represents integers exactly only to 2^53, about 9.01 x 10^15, and cannot represent 0.1 at all, so two runs that sum in different orders disagree.
Carry source_max_ingested_at = max(ingested_at) over the events folded into each cell, and count event_count over accepted, post-dedup events. Without that watermark there is no way to prove later what a number did and did not include, which is the first question any reconciliation asks.
State the environment filter explicitly, because the rollup grain cannot record it. A fold that quietly includes staging bills non-production traffic; one that quietly excludes it loses a cost signal. Production-only is the billing answer, and either way it belongs in the job name and the output metadata. Complexity: O(n) time, O(distinct dedup keys) space, dominated by the dedup set rather than by the cells.

Follow-up

A producer retries at 23:59:59 and the retry lands at 00:00:01. The unique index on the daily-partitioned table must include the partition key. What gets double-counted, and what is the smallest change that fixes it?
The consumer acknowledges its batch before committing the fold. Which failure loses revenue now, and which arrangement duplicates instead?
What makes a re-run over the same day produce byte-identical rollups?

Order a job dependency graph and find its critical path

Medium · topological-sort · dag-longest-path · cycle-detection · critical-path

A workspace defines up to 50,000 jobs with up to 200,000 dependency edges and an estimated duration_seconds per job. Given the edge list, reject the graph if it contains a cycle and name one cycle's nodes; otherwise return a valid execution order, the earliest possible completion time with unlimited workers, and the set of jobs whose slack is zero. Then say which single job to shorten in order to cut the completion time, and by exactly how much. State the complexity of each part.

Approach

Kahn's algorithm for the order: compute indegrees, seed a queue with zero-indegree nodes, emit and decrement. O(V + E), which at 50,000 and 200,000 is milliseconds. If fewer than V nodes are emitted, the graph contains a cycle.
Kahn detects a cycle but cannot name one. The nodes left with indegree above zero contain every cycle, so run one DFS restricted to that residual subgraph with three-colour marking and report the stack slice from the grey node the back edge points at. That is the difference between a usable error message and 'dependency cycle detected'.
Earliest completion with unlimited workers is the longest path, which is NP-hard on a general graph and linear on a DAG. State the precondition, then relax in topological order: earliest_finish[v] = duration[v] + max(earliest_finish[u] for u in preds(v)), taking the max over an empty predecessor set as zero. The makespan T is the maximum over all nodes. O(V + E).
Second pass in reverse topological order for latest_finish, then slack[v] = latest_finish[v] - earliest_finish[v]. Zero-slack nodes form the critical path, and there can be several disjoint critical paths, so return the set rather than one chain. slack[v] = 0 is exactly the statement that some longest path runs through v; equivalently, the longest path through v has length T - slack[v].
The speed-up bound is the point of the question, and the obvious form of it is wrong. Shortening a zero-slack job v by d, with 0 <= d <= duration[v], cuts the makespan by min(d, T - L_avoid(v)), where L_avoid(v) is the longest path in the graph with v deleted: the longest path that avoids v, not the second-longest path overall. The two coincide only when the runner-up path misses v. Counterexample: A of 10 s feeds both B of 5 s and C of 4 s, so T = 15 s and the second-longest path is 14 s, yet shortening A by 10 s leaves a makespan of 5 s. The realised gain is the full 10 s, because both paths ran through A and shrank together, while min(10, 15 - 14) predicts 1 s. The reason is structural: shortening v reduces every path through v by d and leaves every other path alone, so the new makespan is max(T - d, L_avoid(v)).
Compute L_avoid(v) the direct way: delete v and re-run the same forward relaxation, O(V + E) per candidate. The cheaper equivalent skips the deletion, since L_avoid(v) only ever matters through that max: set duration[v] := 0, recompute the makespan as T0(v) = max(T - duration[v], L_avoid(v)), and the gain is min(d, T - T0(v)), which is identical for every d <= duration[v]. Only zero-slack jobs are candidates, because shortening a job with positive slack changes the completion time not at all. One relaxation is milliseconds at this size, so ranking a critical set in the hundreds costs O(k(V + E)) and is worth doing exactly; a critical set in the tens of thousands is not, and there you evaluate a shortlist, longest jobs first, and say that the answer is the best of that shortlist rather than the optimum.

Follow-up

Only m workers are available. What happens to your answer, and what can you still promise about the schedule you produce?
Edges arrive incrementally as the customer edits the pipeline. How do you detect a cycle at insert time without re-running Kahn over 250,000 elements?
Durations are estimates. How would you express completion time as a distribution, and what breaks about the critical path once you do?

Schedule ordered webhook retries with a heap of subscription queues

Medium · heap · scheduling · backoff · head-of-line-blocking

Design the in-memory scheduler for webhook delivery. Up to 20 million rows sit in status pending or failed_retryable across 200,000 subscriptions, each row carrying next_attempt_at and attempt_count, and each endpoint having a circuit breaker. Deliveries for one subscription must be attempted in order, so at most one attempt per subscription may be in flight. Support due(now), complete(delivery, outcome) and insert(delivery) in O(log S), where S is the subscription count rather than the delivery count. Give the backoff formula you schedule retries with.

Approach

Key the global heap by subscription, not by delivery. Each subscription owns a FIFO of its due deliveries in event order; the heap holds one entry per eligible subscription, keyed by its head's next_attempt_at. That is 200,000 heap entries instead of 20 million, and it makes the one-in-flight rule structural rather than a check somebody can forget.
due(now): peek the minimum. If its key is in the future, sleep until then instead of spinning. Otherwise pop it, move the subscription into an in-flight set, and do not re-push it. A subscription absent from the heap cannot be dispatched twice, which is precisely how ordering is preserved.
complete: on success, drop the head and re-push the subscription keyed by its new head, or leave it out when the queue empties. On a retryable failure, increment attempt_count and set next_attempt_at = now + uniform(0, min(cap, base * 2^attempt)), sampled uniformly across the whole interval. That is full jitter; deterministic backoff re-synchronises the herd you just created.
Circuit breaker: park the subscription in a second heap keyed by its half-open time, so an endpoint dead for six hours costs one heap entry and zero attempts rather than consuming worker slots. Admit exactly one probe at half-open and close the breaker only on its success.
Say the price of the ordering guarantee out loud. One in-flight attempt per subscription means an endpoint answering in 10 seconds drains at 0.1 deliveries/second however many workers you run, and its backlog grows until it recovers. If the customer does not need order, allow k in flight and document delivery as unordered; that is the trade, and it is a product decision.
All three operations are O(log S) with O(S) resident heap memory and the queues themselves backed by the store. The database-backed equivalent is a partial index on (subscription_id, next_attempt_at) where status in ('pending','failed_retryable') claimed with FOR UPDATE SKIP LOCKED, and the write-back must be fenced on lease_token so a worker that stalled and resumed cannot overwrite a newer attempt.

Worked solution (30 min)

Define the four structures explicitly: queues: subscription_id -> deque[delivery], ready: min-heap of (next_attempt_at, subscription_id), inflight: set[subscription_id], breaker: min-heap of (half_open_at, subscription_id).
Write down the invariant you will assert after every operation: a subscription appears in at most one of ready, inflight and breaker, never in two.
Implement due, complete and insert, then simulate 200,000 subscriptions with Zipf-distributed queue depths totalling 20 million deliveries.
Add one endpoint that always times out after 10 seconds and one that always answers in 20 ms, then measure the fast endpoint's throughput with and without the per-endpoint breaker.
Instrument heap size across the run.

Expected result: Heap size stays at or below 200,000 regardless of the 20 million deliveries. The fast endpoint's throughput is unaffected by the dead one once the breaker trips. The dead endpoint's deliveries accumulate in their own deque and cost exactly one heap entry.

Verify it yourself

The asserted invariant never fires under concurrent workers.
Replaying the same delivery set twice produces identical per-subscription ordering, even though the interleaving across subscriptions differs.
Replacing full jitter with fixed backoff makes retry attempts cluster visibly in a histogram of attempt timestamps.

Follow-up

One subscription has 4 million queued deliveries. What stops it from starving the other 199,999, and what does your heap look like under that load?
A customer requests redelivery of last Tuesday's events. Where do those rows enter your structure, and what keeps them from reordering live traffic?
The process restarts. How much state do you rebuild, and what stops every subscription from being attempted in the same second?

Model credential revocation so history survives the delete

Easy · soft delete · partial indexes · check constraints · audit history

tenant_api_key stores key_id, tenant_id, workspace_id, name, key_prefix, secret_hash, scopes text[], status (active, revoked, expired, compromised), auth_version, created_at, expires_at, last_used_at, revoked_at, revoked_reason. Rotation inserts a new row and revocation never deletes, because an incident review asks which credential served a request last quarter. Write the constraints that enforce: a label is unique only among a tenant's live keys, revoked_at and status can never disagree, and scopes is never empty. Then write the authentication lookup predicate, and name one column in this table that must stay out of it.

Approach

Reach for a partial unique index rather than a plain UNIQUE: create unique index on tenant_api_key (tenant_id, name) where revoked_at is null. Any number of revoked rows may share a label, the live namespace stays unique per tenant, and the revoked majority is not in the index at all, so it stays small on a table that only grows.
Tie the nullable timestamp to the enum so the two cannot drift: check ((revoked_at is not null) = (status in ('revoked','compromised'))) and check ((revoked_at is null) = (revoked_reason is null)). A revocation that records no reason is the one an incident review cannot use.
Write the emptiness check as check (cardinality(scopes) > 0), not array_length(scopes, 1) > 0. array_length returns NULL for an empty array, a CHECK constraint passes when its expression is NULL, so the array_length version accepts exactly the value it was written to reject.
Make the lookup a single index probe with every liveness condition inside it: where secret_hash = $1 and revoked_at is null and (expires_at is null or expires_at > now()) and auth_version = $2, backed by a unique index on secret_hash. Nothing is filtered in application code, so there is no path that forgets a clause.
Keep last_used_at out of that predicate. It is written asynchronously and is allowed to lag by a minute, so it is a usage signal; feeding it into an authorisation decision makes the decision depend on a write that may be late, batched away or lost.
Flag the modelling smell while you are here: expired is derivable from expires_at < now(), so storing it as a status obliges a job to keep it true and guarantees the column is wrong between the expiry instant and that job's next run. Derive it in the predicate; keep the stored status for states that are decisions rather than clock readings.

Follow-up

Rotation issues a replacement while the old key stays live for a 30-day overlap. What does the uniqueness rule become, and what does the UI show to tell two same-named keys apart?
A password reset bumps the principal's auth_version. No row in this table changed. How does the next request fail, and what query counts how many keys that bump just killed?
A key turns up in a public repository. Which columns let you find it, and what do you write to the row?

Find the join that inflates every invoice total

Medium · join fan-out · aggregation grain · sql correctness

invoice_line_item holds line_id, invoice_id, tenant_id, sku, rate_tier, quantity, unit_price_micros, amount_minor (bigint), currency, kind, voided_at. invoice_payment_attempt holds attempt_id, invoice_id, tenant_id, amount_minor, status (succeeded, failed, pending), created_at, and an invoice has many attempts. A finance report runs select i.invoice_id, sum(l.amount_minor), count(p.attempt_id) from invoice i join invoice_line_item l using (invoice_id) join invoice_payment_attempt p using (invoice_id) group by 1 and the totals are wrong. Say precisely what the sum now equals, and write a version that is also correct for invoices with zero attempts.

Approach

Compute what the query actually returns before fixing it. The two joins form a Cartesian product per invoice, so each line row repeats once per attempt row: sum(l.amount_minor) is the true total multiplied by the attempt count, and count(p.attempt_id) is attempts times lines. Three lines and two attempts report double the money and six attempts.
Reject the reflex repair. count(distinct p.attempt_id) does fix the count, because attempt_id is unique. sum(distinct l.amount_minor) does not fix the sum, because two legitimate lines with equal amounts collapse into one. DISTINCT inside an aggregate deduplicates values, not rows, and the difference stays invisible until two lines happen to match.
Aggregate each branch to invoice grain before joining: one CTE summing lines by invoice_id, one counting attempts by invoice_id, then join the two results. A LATERAL subquery per invoice is equivalent and sometimes plans better when the outer set is small. Either way every aggregate stays at the grain it was defined at.
Keep invoices with no attempts by making the attempt branch a LEFT JOIN with coalesce(attempt_count, 0). An inner join here silently drops every unpaid invoice, which is usually the exact population finance is asking about.
Push each filter to its own grain: where l.voided_at is null belongs inside the line CTE, not the outer query, or it would also filter the attempt branch through the join. Put the tenant predicate on both branches, since the denormalised tenant_id is what stops a wrong join crossing tenants.
Leave yourself a standing check: an invoice total is a function of its non-voided lines and of nothing about payments, so if changing the payment filter moves the money figure, the fan-out is back.

Worked solution (25 min)

Create one invoice with three lines of 1000, 1000 and 500 minor units and two payment attempts, then run the original query.
Confirm it reports 5000 and 6 rather than 2500 and 2.
Apply sum(distinct l.amount_minor) and confirm the total becomes 1500, which is worse rather than better.
Write the two-CTE version with a LEFT JOIN and coalesce, and confirm 2500 and 2.
Add a second invoice with lines and no attempts and confirm it still appears.

Expected result: The original sum equals the true line total multiplied by the number of payment attempts and the count equals attempts times lines; the corrected query pre-aggregates each branch to invoice grain in separate CTEs and LEFT JOINs them with coalesce, with voided lines excluded inside the line CTE and the tenant predicate applied to both branches.

Verify it yourself

The money total is unchanged by adding or removing payment attempts.
An invoice with zero attempts appears with its total and a zero count.
Two lines with identical amounts both contribute to the total.
Voiding a line changes the money figure and leaves the attempt count alone.

Follow-up

Add a third branch for credit notes applied to the invoice. Does the CTE shape still hold, and when would a single pass with filter (where ...) be better?
Over 500k invoices this report takes minutes. Which grain would you materialise, and how do you keep it correct when a line is voided?
The same report is needed per tenant per month. What index makes the line CTE cheap?

Walk me through your resume and explain the technical architecture of your most recent project.

Medium · system design and architecture

Approach

State the consistency you need, and where you are willing to be stale.
Name the read and write paths separately; they rarely have the same bottleneck.
Fix the scope first: who calls this, how often, and what they do when it fails.

Follow-up

What breaks first when traffic grows ten times?
How does this behave when that dependency is down for an hour?

How do you approach designing a system that must interface with legacy hardware and real-time industrial controllers?

Medium · system design and architecture

Approach

State the consistency you need, and where you are willing to be stale.
Name the read and write paths separately; they rarely have the same bottleneck.
Choose a partition key and say what query it makes expensive.

Follow-up

What breaks first when traffic grows ten times?
How does this behave when that dependency is down for an hour?

What strategies do you use to ensure software reliability and high availability in a continuous, 24/7 manufacturing environment?

Medium · system design and architecture

Approach

Fix the scope first: who calls this, how often, and what they do when it fails.
State the consistency you need, and where you are willing to be stale.
Name the failure you are designing for, then the recovery path.

Follow-up

What breaks first when traffic grows ten times?
How does this behave when that dependency is down for an hour?

Per-tenant rate limiting that holds across one hundred pods

Medium · rate limiting · hot keys · atomicity · write skew

The same gateway enforces each tenant's plan rate limit in requests/second and its monthly quota. Traffic is heavily skewed: a handful of tenants exceed all others combined, while a small tenant's requests may all land on one of the 120 pods. Both limits must hold in aggregate rather than per pod, per credential or per region, and the check may add at most 2 ms at p99. Specify the algorithm, where the state lives, the exact operation performed per request, and the behaviour when the counter store is unreachable - separately for the rate limit and the quota.

Approach

Do the arithmetic on per-pod buckets before discarding them, and be precise about which half fails. Giving each pod rate/N keeps the sustained aggregate correct - 120 buckets of 5 rps sum to the 600 rps limit - but a tenant whose traffic all lands on one pod is throttled at 5 rps, a hundred and twentieth of what it pays for. The over-admission comes from burst depth, not sustained rate: if each pod carries a full bucket depth B, the aggregate burst is 120B against a limit that intended to allow B.
Move the rate limit to a shared counter accessed in exactly one atomic round trip - a token bucket or GCRA as a single server-side script returning allow/deny plus a retry-after - never a read followed by a write. Keep the key tenant-scoped and region-local; a globally shared counter costs a cross-region round trip that alone exceeds the 2 ms budget, so shard the global limit per region in proportion to observed regional share and accept that a tenant whose traffic shifts regions is briefly throttled until the shards rebalance.
Cut round trips for the largest tenants with leased tokens: a pod leases 50 at a time and spends them locally, reducing counter round trips by 50x at the cost of bounded over-admission of pods x lease_size, which is 6,000 requests in the worst case here. Shrink the lease for tenants with small limits, where that bound would swamp the limit itself.
Treat the quota as a different problem, not a longer window. It is a count that other in-flight requests are changing, so select-the-usage-then-insert is write skew: read-committed permits it and repeatable read permits it too, because snapshot isolation is exactly what allows two transactions to read a consistent count and both write. Enforce it inside one statement - an atomic increment whose returned value is compared, or UPDATE ... SET used = used + $1 WHERE used + $1 <= limit RETURNING - or with a constraint that makes the surplus write fail.
Write the unavailability policy per limit rather than one policy for both. The rate limit fails open to a conservative local bucket, because it protects capacity and failing closed turns a counter blip into a total outage. The quota fails open for tenants whose last known usage was well below the cap and closed for those at or above it, since that is the only decision with revenue attached, and reconciles from the usage ledger on recovery - which is why the monthly counter must be re-seedable from that ledger rather than being the only copy.

Worked solution (30 min)

For a 600 rps limit across 120 pods, compute the sustained rate and the aggregate burst under local buckets of depth B, then the throughput of a tenant whose traffic all lands on one pod.
Write the shared-counter operation as a single atomic script: its inputs, its return value, and the number of network round trips per request.
Size a lease of 50 tokens: compute the worst-case over-admission as pods x lease_size and the reduction in round trips, then decide the smallest limit at which the lease is still acceptable.
Write the two unavailability policies side by side and the reconciliation step that runs when the counter store returns.

Expected result: A per-region shared token bucket keyed (tenant, region, window) executed as one atomic script at roughly one sub-millisecond intra-region round trip; the monthly quota enforced by a single atomic increment-and-compare that is re-seedable from the usage ledger; leases only for high-limit tenants with over-admission bounded at 120 x 50 = 6,000 requests; the rate limit failing open to a conservative local bucket and the quota failing closed only above the last known cap.

Verify it yourself

Separate the two halves of the local-bucket claim: sustained aggregate is correct at rate/N per pod, burst is not. If your answer says local buckets let a tenant exceed its sustained rate, the arithmetic does not support it.
Re-read your quota check and confirm no branch reads the counter and then writes it. If the predicate is not inside the write or enforced by a constraint, the race is still there.
Compare worst-case lease over-admission against the smallest tenant limit you apply leases to. If 6,000 exceeds that tenant's per-minute allowance, the lease size is wrong for that tier.

Follow-up

One tenant is 40% of all traffic and its counter key lands on a single shard. What do you change, and what does that cost in accuracy?
Clients receive 429s and retry. What stops the well-behaved ones from synchronising into a herd?
A tenant reports being throttled below its limit. Which evidence do you produce, and does your design emit it today?

One tenant's counter writes stall the whole connection pool

Medium · lock contention · connection pool · multi-tenancy

A change that made a per-tenant usage counter correct now produces site-wide latency whenever one large tenant writes: unrelated endpoints time out waiting for a connection while database CPU stays low and no statement is slow. The change wraps the counter update in a transaction that takes SELECT ... FOR UPDATE on one row, calls an external pricing service, then updates and commits. Give an ordered checklist, the arithmetic that bounds that tenant's write rate, and three repairs with the cost each one accepts.

Approach

Separate waiting from working. Low database CPU alongside high application latency points at a queue, so instrument connection-acquisition wait separately from query execution time; that queue forms in the application and is invisible in database metrics, which is why the database looks healthy throughout.
Confirm the lock rather than assuming it: sample waiting sessions and group by wait event, relation and tuple. Contention concentrated on one tuple belonging to one tenant is the signature; a deadlock would instead show the database aborting transactions after its detection timeout, which is not happening here.
Do the arithmetic out loud. Throughput on a serialised row is one divided by the lock hold time, and the hold spans the external call, so a 20 ms pricing call caps that tenant near 50 writes per second no matter how many pods run. Every waiter also holds a pooled connection while it queues, so the shared pool drains and unrelated tenants fail at acquisition.
Repair one: shrink the critical section to a single statement with the price resolved before the transaction opens. Cost is a stale price for the duration of one request and a second round trip; benefit is a hold time measured in the database's own execution time.
Repairs two and three change where the contention lives rather than how long it is held. Sharding the counter into per-(tenant, bucket) rows and summing on read multiplies write throughput by the shard count, at the cost of an aggregate on every read and a shard count you must size against the largest tenant rather than the median. Accumulating in memory and flushing periodically removes the per-write round trip entirely, paid for with a bounded loss window on crash, which is acceptable for a rate limiter and not for a billing counter.
Contain independently of which repair wins: a separate pool or per-tenant concurrency cap for this write class, a statement timeout low enough that a pathological query dies before it accumulates waiters, and an idle-in-transaction timeout so a stuck client cannot pin a connection and its locks.

Follow-up

What would a genuine deadlock look like here, which two code paths would produce one, and how does the database's response differ from what you observed?
If a transaction-pooling proxy sits in front of the database, which of your three repairs changes behaviour, and what stops working that would have worked on a direct connection?
The counter also enforces a quota. Why is SELECT the count and then INSERT still wrong after you have fixed the contention?

Suggested practice checklist

Day one measures instead of guessing, under a fixed rubric, and the remaining hours are allocated in proportion to the gaps before any studying begins. The allocation is deliberately not renegotiated midweek, because the area that feels worst on day three is usually the one that is moving.

Day 1 — Diagnostic, scored before you study anything

Sit a 110-minute diagnostic in four blocks: forty-five minutes on two coding problems, twenty-five on one design prompt taken to interface and data model, twenty of short-answer fundamentals, and twenty delivering two behavioural answers aloud.
Score each block from 0 to 3 on a fixed rubric where 3 is correct and fluent, 2 is correct but slow or prompted, 1 is partially correct and 0 is stuck, grading the artifact rather than how the attempt felt.
Allocate days two to five in proportion to 3 minus each block's score, write the allocation down, and commit to leaving it alone.

Deliverable: A scored rubric and a fixed hour allocation for the rest of the week.

Day 2 — Largest gap: find the boundary rather than the subject

Split the weakest area into named sub-skills and rate each separately. For coding those are restating the problem, choosing the structure, stating the invariant, turning the invariant into loop bounds, handling empty and single-element input, and accounting for complexity out loud.
Attempt three items positioned just above where the rating drops off, and for each write the first move you failed to make.
Re-attempt one of them from blank four hours later with nothing open.

Deliverable: A sub-skill map with the two blocking sub-skills circled.

Day 3 — Drill the blocking sub-skill by repeating the shape

Do eight short repetitions of the same shape rather than eight different problems, so what gets practised is the pattern and not the puzzle.
State the rule you now hold in one sentence, then test it against a case built to break it, a sliding window over an array containing negative values, or a cache-aside read path whose invalidation message is dropped.
Have someone else read your one-sentence rule and find the precondition you left out.

Deliverable: One rule statement with its preconditions attached and one counterexample that would have caught the incomplete version.

Day 4 — Second gap, plus maintenance on the strongest area

Run the same sub-skill decomposition on the second-largest gap in half the time.
Spend twenty-five timed minutes on the block you scored highest, choosing the hardest item you can still finish rather than a warm-up.
Write whether each area fails you on recall, on setup, or on execution, and set the fix accordingly: repetition for recall, a written checklist for setup, timed work for execution.

Deliverable: A second sub-skill map plus a one-line failure diagnosis for each area.

Day 5 — The gap that is not a skill

Record one technical and one behavioural answer, then count two things in the playback: seconds before your first clarifying question, and sentences you began without knowing where they would end.
Practise saying that you do not know, followed by how you would find out, without letting it soften into a guess, and practise stating a complexity or an estimate before being asked for it.
Redeliver one answer under a hard ninety-second cap, which forces structure ahead of detail.

Deliverable: Two recordings with a counted reduction in time-to-first-question.

Day 6 — Retest under day-one conditions

Sit the same 110-minute structure with new prompts of comparable difficulty and score it on the identical rubric.
For any block that did not move, change the method rather than adding hours: a block stuck at 1 usually means the practice was too varied, not too short.
Write down which single block you would still lose the offer on.

Deliverable: A second scored rubric placed beside the first, with one named remaining risk.

Day 7 — Full loop under interview conditions

Run a sixty-minute mock over the two blocks that moved least, with an interviewer briefed to interrupt and change direction mid-answer.
Write the recovery script for going blank: restate the question, state your assumption, name the first thing you would check.
Say every rule from the week aloud without reading it, and cut any you cannot state in a single sentence, since a rule you have to reconstruct mid-answer will not survive an interruption.

Deliverable: A one-page card holding the recovery script and only the rules you could state from memory.

Review and mentoring: what you let through

Counting review comments or mentees proves nothing. The useful version is a specific change you approved with a reservation you stated, or one you blocked and the delay that cost. Say which standard you were holding and why it was worth the friction. A mentoring story needs the thing the other person can now do without you.

How do you handle high-pressure situations where production is halted and you need to direct others to resolve the issue?

Medium · behavioural and engineering judgement

Approach

State the situation in two sentences and spend the rest on the reasoning.
Pick a story where you made the decision, not one where you watched it.
Close with what you would do differently, concretely.

Follow-up

What would you do differently if you ran that again?
What did you decide not to do, and why?

Can you describe a time when you had to troubleshoot a critical database or system outage under tight time constraints?

Medium · behavioural and engineering judgement

Approach

Close with what you would do differently, concretely.
State the situation in two sentences and spend the rest on the reasoning.
Give the blast radius: what could have broken, and what you measured.

Follow-up

How did you know your change caused the improvement?
What would you do differently if you ran that again?

How do you ensure that safety is integrated into your software development and system deployment processes?

Medium · behavioural and engineering judgement

Approach

Name the disagreement and how you resolved it with evidence.
Give the blast radius: what could have broken, and what you measured.
Close with what you would do differently, concretely.

Follow-up

What did you decide not to do, and why?
How did you know your change caused the improvement?